Our History: About Maple Sugaring at Toad Hill
Maple Farm
We have been producing pure maple products at
Toad Hill Maple Farm for over 30 years. Toad Hill is
a family owned and operated maple sugaring operation
located in the hamlet of Athol in the
Town of
Thurman, Warren County, New York. We manage over 760
acres of Adirondack forest land under the guidance
of a professional forester who has prepared a
written management plan based on the condition of
each management area. Over 100 acres is actively
managed for maple production with over 4000 taps on
a vacuum assisted tubing collection system. Our
management involves the selection and removal of
defective, diseased and undesirable trees,
construction and maintenance of roads and trails,
installation of our maple sap tubing collection
system, boundary maintenance, etc.
For more history of Toad Hill Maple Farm see
“Toad Hill Maple Farm – The Galusha Family’s Sweet
Life in Athol” by Persis "Perky" Granger in the March/April
07 issue of
Adirondack
Life. Also, see the June 2005 Quarterly of
the John Thurman Historical Society. Copies
available at:
http://www.thurman-ny.com/jths/JTHS_Publications.html
How We Produce
While maple sugaring is a year around business
for us our production season usually begins in late
February or early March and lasts until late March
or early April. During this time and the preceding
months things can be very hectic and stressful
around the farm. First there's the rush to finish
any remaining building projects. Then we have to get
our tubing system repairs and maintenance done
before we can tap. When it looks like the weather is
going to break (warm days and freezing nights) we
start washing equipment and head into the sugarbush
to begin tapping. Tapping usually involves a crew of
several people with cordless drills all on snow
shoes. We visit each tree, drill a small hole and
insert what is referred to as a spout, tap or spile
(depends on who you're talking to). We utilize
Health Spouts (a smaller diameter spout) to limit
the damage to the tree. When the tapping is complete
we start the vacuum system and cross our fingers for
a good season.
If the weather cooperates and the sap flows we
gather it in our tanks for processing by our
evaporator. Although a season can last for over two
months, most of the syrup is usually produced during
15 to 20 days scattered throughout the season.
Periods of strong sap flow often lead to long days
and late nights in the sugarhouse tending the
evaporator. Our evaporator is a modern stainless
steel system of pans with fully automated level
controls and an automatic draw off that lets the raw
syrup out of the evaporator when it reaches the
correct density. It will turn nearly 500 gallons of
sap into steam each hour and produce an average of
12 gallons of raw syrup. It's not uncommon for us to
boil over 5000 gallons of sap and produce over 150
gallons of syrup on a day when the sap runs well.
While we are doing all of this we still have to
monitor and maintain our tubing collection system to
ensure maximum production. To do this we regularly
walk all of our lines (over 20 miles of tubing and
mainlines) to check for damage from wildlife,
falling tree limbs, etc. Repairs are made to keep
everything operating at peak efficiency.
We pride ourselves in our products and take
numerous steps to insure that they are of the
highest quality. Sanitation is one of the main keys
to producing quality products. We regularly spend
hours washing tanks and equipment so that our sap is
always fresh. All of our sap is sterilized and
filtered before boiling. Our syrup is filtered by
high pressure filters and stored in stainless steel
drums. We hot pack all of our syrup in retail
containers to guarantee that the consumer receives a
product of the highest possible quality.
Once the season is over we wash all of our
tubing, tanks, evaporator, etc. and then start
packaging syrup in retail containers and delivering
it to our customers. During the summer we work on
maintenance and expansion projects. If you would
like to see things in operation please feel free to
visit us. Please call before visiting to make sure
we're not out in the sugarbush.
Visit us during Maple Weekend! |